Cause: Mildew of fabric and/or compound
Solution: Always store belting in cool, dry area on racks supported by shafts through belt core. Suggest replacements made with nylon or polyester core.
Cause: Folding up of belt edges
Solution: Check tracking. Increase lateral clearance.
Cause: Belt mildew
Solution: Use belt with mildew inhibitor in rubber compounds
Cause: Idler next to head pulley located too high or too close in relation to head pulley
Solution: Reposition final idler pulley.
Cause: Heavy lumps falling on belt or falling from too great a height
Solution: Reduce impact of material.
Cause: Material lodged between belt and pulley or stuck to back of belt
Solution: Return run should have scrapers ahead of tail pulley.
Cause: Belt fasteners too large for pulley size being used.
Solution: Replace with manufacturer's recommended fasteners or change to large pulley size.
Solution: Replace fasteners and inspect regularly.
Cause: Belt too tight
Solution: Correct take-up tension.
Cause: Belt too thick for pulleys
Solution: Replace belting or switch to larger diameter pulleys.
Cause: Under belted
Solution: Reduce speed or use larger pulley to reduce "whipping" of belt around pulley. Switch to endless belt. Review engineering data and recalculate. Give special attention to fabric fill construction.
Cause: Belt too tight
Solution: Ease take-up tension
Cause: Belt carcass to thick for pulleys
Solution: Switch to larger diameter pulleys or replace with more flexible belt.
Cause: Belt speed too high
Solution: Reduce speed or increase pulley size.
Cause: Under belted
Solution: Recalculate tension requirement. Carefully examine failed splice, have adhesions checked, review step length.
Cause: Skirt boards are pressing against belt
Solution: Adjust skirt boards often Use all rubber - NEVER old belting.
Cause: Space between belt and skirt is too close to belt.
Solution: Adjustment to minimum clearance. taper so that space becomes greater toward head pulley so material can work out.
Cause: Material Jammed at chute
Solution: Improve delivery system to conveyor.
Cause: Metal sides of chute or skirts too close to belt
Solution: Adjust so gap between metal and belt increases in direction of belt travel to avoid jamming.
Cause: Exposure of heat or chemicals
Solution: Use higher resistant quality polymer and adequate skim between plies.
Cause: Pulley crowning causes stress and tears at tough on crown area
Solution: Improve or remove crown pulley.
Cause: Poor splice
Solution: Carefully examine splice failure, have adhesions checked.